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Processes |
DBC International is primarily focused on
cast parts but has expanded to other processes to
meet the demands of customers that require
other types of parts assembled to cast parts. |
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| CASTING |
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DBC has extensive experience in foundry
engineering, foundry process and production
management both in the United States
and abroad. Our strength primarily lies
in engineered ferrous castings (ductile
iron, gray iron, and various steels).
Molding can be done in either green
sand (jolt-squeeze or high-pressure
molding lines) or resin-bonded sand.
For melting, we primarily use induction
furnaces for its homogenous and consistent
metallurgy. Where high attention to
detail is required, DBC provides investment
castings |
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FORGING |
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DBC will supply engineered forgings
in applications that require high
strength and wear resistance characteristics.
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STAMPING |
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DBC has seen an increase in stamped
parts due to the reduction in processing
cost of stamped parts and the increase
in versatility of designs that can now
be stamped. |
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MACHINING |
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DBC utilizes a variety of machining
methods for production parts and dies
such as turning, milling, drilling,
broaching, and others to meet the desired
requirements specified by our customers.
DBC utilizes CNC and manual machines
depending on the precision and volume
of the component being produced. |
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ROLLING |
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DBC can produce rolled steel parts in
instances where stamping is not an option
due to part geometry. |
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POWDER METALLURGY |
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DBC uses steel-based powder metallurgy
for applications in which other processes
are not suitable for production due
to high precision and/or unique economic
considerations. |
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ASSEMBLY |
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DBC
provides full or partial assembly services
that include: assembling components
made by the above processes and utilizing
welding, pressing, bolting, and other
assembly methods to reduce our customers’
costs. |
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